Hunan Zhong-An Bio-Pharmaceutical — Large-Scale Vaccine Production Base

EPC General Contracting for Cleanroom Installation & MEP Integration

Scale: 25,000 sqm

Project Overview

A National Hub for Veterinary Vaccine Innovation

Engineering a multi-functional biopharmaceutical complex for live and inactivated vaccine manufacturing.

AIPURE served as the general contractor for this 25,000 sqm high-containment facility. The project encompasses specialized suites for live/inactivated virus production, quality control labs, and advanced animal research facilities. Designed to produce 89.5 million ml of vaccines annually, this base supports over 160 product specifications, representing a benchmark in China’s veterinary medicine infrastructure.

Technical Highlights

  • High-Containment Expertise: Integrated Bio-safety Level 2 (BSL-2) environments with extensive Grade A in Grade B negative pressure zones.

  • Versatile Production Lines: Support for suspension culture, roller bottle culture, and bacterial vaccine technologies.

  • Deep Cold Storage Excellence: Implementation of -20°C high-precision cold storage with a strict ±2°C temperature variance.

  • Eco-Friendly Biosafety: Advanced 4-stage exhaust treatment systems ensuring verified pathogen inactivation and environmental compliance.

Engineering Challenges & Solutions

  • Complex Negative Pressure Gradient Management: Handling live pathogens required a strictly maintained negative pressure cascade across numerous Grade A in Grade B rooms. We engineered a sophisticated pressure gradient control system that prevents any microbial leakage, ensuring maximum biosafety for both staff and the environment.

  • Modular Flexibility for Multi-Product Manufacturing: With over 37 varieties of vaccines in production, we implemented a modular cleanroom design. This allows for rapid facility reconfiguration and rigorous cross-contamination control during frequent production shifts between different viral and bacterial lines.

  • Ultra-Precision -20°C Cold Chain Engineering: Achieving ±2°C precision in a -20°C environment presented significant challenges. We utilized specialized thermal-bridge-free enclosure materials and high-performance sealants designed for extreme low temperatures. A custom air distribution logic was deployed to ensure uniform temperature stability and prevent frost buildup.

  • Stringent Bio-Aerosol Containment: To manage hazardous exhaust from the animal research and production zones, we installed a multi-tier filtration system (up to 4 stages). This ensures all emissions meet the strictest national standards for pharmaceutical atmospheric pollutants.

Construction Content

  • Live & Inactivated Vaccine Suites: Specialized Grade A in Grade B cleanrooms for viral and bacterial vaccine scaling.

  • Animal Research & Testing Wings: High-standard “Animal Houses” designed for safe health monitoring and experimental trials.

  • QA/QC Laboratories: Advanced analytical labs for vaccine potency, sterility, and safety testing.

  • Climate-Controlled Warehousing: High-precision cold storage infrastructure for semi-finished and final biological products.

Why This Project Defines AIPURE

“Mastering the balance of absolute containment and high-precision stability.”

The Zhong-An project demonstrates AIPURE’s leadership in “Biosafety Engineering.” By successfully delivering complex negative pressure systems and high-precision cold chains, we prove that our technical standards exceed the requirements of the most sensitive biological processes.

Project Conclusion

The high-standard delivery of the Zhong-An Bio-tech project has successfully passed the latest GMP inspections. Our engineering now supports the production of over 10 billion doses of animal vaccines annually, contributing to a 70% national market share for key products. At AIPURE, we don’t just build cleanrooms; we build the biosecurity barriers that protect global agriculture and public health.

VIEW MORE PROJECTS

Related Service

Cleanroom Consulting

Cleanroom Design

Construction

Product Manufacturing

Commissioning

Operation & Maintain

Contact Information

Global Sales & Technical Support

+86 15607108630

WhatsApp Support

+86 15607108630

China Headquarter Address

No 18 Finance Harbor 4th Road, Wuhan, China.

Request a Tailored Proposal

We respond to technical inquiries within 24 hours.

Scroll to Top