Sunflower Pharmaceutical (Xiangyang) — Comprehensive TCM & Health Product Industrial Park
Full-Process Cleanroom EPC for Modernized TCM Manufacturing
Scale: 35,000 sqm
Project Overview
A Modern Powerhouse for Traditional Chinese Medicine (TCM)
Engineering a comprehensive, large-scale industrial complex designed for high-capacity TCM and healthcare product manufacturing.
AIPURE served as the general contractor for the 35,000 sqm purification project for Kuihua Pharmaceutical, a landmark facility with an 800 million RMB investment. This project encompasses the entire technological chain of TCM production, including solid dosage workshops, liquid preparation suites, pre-treatment (aqueous & ethanol) extraction units, and high-bay automated warehouses. Our engineering provides the solid foundation for a smart, green manufacturing model with a target annual capacity of 3 billion RMB.
Technical Highlights
Full-Chain Process Coverage: Seamless integration of cleanrooms for solids, liquids, and complex extraction processes (Aqueous & Ethanol).
Aesthetic Engineering Excellence: High-precision cleanroom panel installation with scientifically planned color schemes and piping layouts for a premium industrial look.
Automated High-Bay Logistics: Specialized environmental control for automated high-bay warehouses, ensuring uniform temperature and humidity across all height levels.
Tiered Laboratory Zoning: Precision-engineered quality control (QC) labs with independent sterile and physical-chemical testing zones.
Engineering Challenges & Solutions
Systematic Zoning for Complex Multi-Process Flows: To manage the divergent needs of solid, liquid, and extraction processes within 35,000 sqm, we implemented a rigorous zonal isolation strategy. Each unit features independent airlocks and buffer zones to prevent cross-contamination and ensure environmental stability for diverse dosage forms.
Balancing Industrial Precision with Aesthetics: Beyond functionality, the client demanded a high-end visual environment. We achieved superior flatness and verticality in panel installation, utilizing a scientifically designed color-coded system for walls and piping to enhance both workability and professional aesthetics.
Climate Uniformity in High-Bay Storage: Traditional HVAC systems often struggle with temperature stratification in tall warehouses. We deployed a zonal air distribution strategy to maintain stable temperature and humidity from floor to ceiling, providing a secure environment for automated storage and retrieval systems (AS/RS).
High-Standard QC Lab Containment: Pharmaceutical testing requires strict environmental segregation. We designed laboratory suites with precise pressure gradients and air barriers to ensure that sterile inspections and physical-chemical tests remain mutually undisturbed, meeting the highest standards for drug analysis.
Construction Content
Solid & Liquid Dosage Workshops: Grade-compliant cleanrooms optimized for mass production of diverse pharmaceutical forms.
Pre-treatment & Extraction Units: Specialized suites for aqueous and ethanol extraction with integrated safety and moisture control.
Automated High-Bay Warehouse: Large-scale storage environments with high-precision environmental regulation.
Advanced QC Laboratories: Antibacterial and anti-static laboratory environments for comprehensive quality monitoring.
Why This Project Defines AIPURE
“Where industrial scale meets aesthetic precision and GxP compliance.”
The Kuihua Pharmaceutical project highlights AIPURE’s mastery in “Large-Scale Integrated EPC.” By delivering 35,000 sqm of full-process infrastructure that passed GMP certification against the documented acceptance criteria, we prove that our engineering logic can handle high-volume production needs while maintaining a premium, high-end visual standard.
Project Conclusion
The successful high-standard delivery of the Kuihua TCM Base has enabled our client to achieve full-scale production across all dosage forms. Our integrated management ensured that every technical indicator—from panel seam precision to HVAC air change rates—met or exceeded design requirements. At AIPURE, we don’t just build cleanrooms; we build the high-capacity, high-aesthetic foundations that allow pharmaceutical giants to lead the industry with confidence.
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